How ITA Augsburg uses Hammer-IMS for process optimization

At Hammer-IMS, we're proud to see our measurement technology making a real difference in forward-thinking industrial applications. One powerful example comes from the Institute of Textile Technology Augsburg (ITA Augsburg), part of the Technical University of Applied Sciences Augsburg. Their recent testimonial highlights how our solution supports their cutting-edge work in textile manufacturing and AI-driven process optimization.




From ITMA Milan to real-world integration

The collaboration began when ITA first encountered Hammer-IMS at the ITMA trade fair in Milan, where our measurement system was showcased on Dilo’s demonstration line. Impressed by its capabilities, ITA secured funding through the AI Production Network Augsburg and moved forward with integrating our system into their research line.

Smarter, more sustainable monitoring

At ITA Augsburg, our measurement system is installed at the infeed of the carding machine, replacing traditional weight cells for area weight monitoring. Instead of relying on legacy technologies like X-ray or radioactive isotopes, the ITA team is benefiting from our sustainable, non-nuclear measurement method.

By using multiple sensor heads, they now collect detailed data across the full material width, even across multiple lines. One standout feature for them is the ability to generate a comprehensive map of the surface area, providing much deeper insight into the material structure and consistency.

Designed for flexibility

Another key advantage is the flexibility in setup. Thanks to the higher measurement gap of our system, ITA can easily feed even thick materials directly after the chute feed and through the measuring zone.

Integration was also a breeze. The team connected the system to their existing data infrastructure using OPC UA. According to them, it took just five minutes to set up and connect all the parameters, a testament to Hammer-IMS’s commitment to user-friendly technology.

Supporting AI-driven research

The real value of the system lies in its contribution to ITA’s broader mission: using AI to optimize production processes. By running tests and trials, they aim to uncover correlations between material characteristics, fiber mixtures, machine parameters, and final product quality, all enabled by the insights gathered through our measurement system.

An open innovation platform

Perhaps most inspiring is ITA Augsburg’s open approach. Their plant serves as a public development platform, welcoming industry partners and researchers to collaborate, run trials, and explore the future of textile manufacturing together.

As ITA put it: “Everyone is invited to visit us here in our facilities, to have a look at our technologies, to do a trial, and to connect with others who are interested.”

At Hammer-IMS, we're honored to support this kind of visionary research and development. Curious how our solutions can contribute to your process optimization goals? Get in touch or visit ITA Augsburg to see our technology in action.